Wind Power Brochure

Magnetech Industrial Services and 3-D Service specialize in helping fossil fuel, hydroelectric, and nuclear power generation facilities as well as wind farms operate at peak performance with a wide selection of electrical and mechanical services and support. We offer comprehensive support from a single source that industry trusts for a new dimension in service. For more information about the support we offer, click on the links below or download our Power Generation Services or Wind Power brochures.


Motor & Generator Services

Recondition, Rewind & Remanufacture

  • All brands and types of motors and generators, ABB Authorized Service
  • 12 ft. VPI vessel
  • 13.8 kV test floor voltage
  • Total mechanical repairs
  • Hydroelectric generators
  • Windmill generators

Motor Control Center (MCC) Retrofits

  • All brands and styles
  • Extends life of MCC 20-30 years without expense of replacing entire structure
  • Includes:
    • Starters
    • Circuit breakers
    • Control power transformers
    • Relays
    • Pilot devices
  • Assembled, wired and tested then test fitted into original MCC structure
  • Experienced engineers resolve design deficiencies, safety issues and test-fit every retrofitted unit before it leaves our facility

Engineering & Diagnostic Services

  • In-house engineering staff
  • Performance verification and analysis
  • Motor redesign and UL® re-rating
  • Root cause failure analysis
  • Reactor coolant pump motor repairs
  • Boiler feed pump motors, including rotor redesigns
  • Circulating water pump motors
  • Induced draft and forced draft fan motors, including Westinghouse PAM motors
  • Drive applications and drive services
  • Vacuum pumps
  • Project management
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Mechanical Equipment Services

Steam Turbines

  • Dye penetrant & magnetic particle testing
  • Annual overspeed trip testing
  • Blade & shaft repair
  • Rebuild linkage, trip & throttle valves
  • Steam chest repairs / valve rebuilds
  • Tight wire alignment

Crane Services

  • Overhead cranes
  • Coal hoists
  • Service & repair
  • Conversions & upgrades
  • OSHA inspections
  • Hook & rope inspections

Rotating Equipment

  • Fan balancing
  • Compressors - reciprocating & rotary screw
  • Eddy current couplings and clutches
  • Gearing
  • Heat exchanger repair, testing, re-tubing
  • Liquid ring & vacuum pumps

Specialty Services

  • Dynamic balancing
  • Welding
  • Shaft and journal repairs
  • Chrome & nickel plating
  • Machining & fabricating
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Power System Services

Transformers

  • Generator step-up, station auxiliary, unit substation
  • Installation & commissioning
  • Field maintenance and testing
  • Oil analysis & oil processing
  • Oil pump and cooler service
  • Failure analysis
  • Engineering consulting
  • Isolated phase bus repair and restoration

Circuit Breakers

  • Low & medium voltage repairs & refurbishment
  • Low voltage trip unit retrofits
  • Medium voltage air-to-vacuum conversions
  • Low voltage/medium voltage starter conversions
  • Oil circuit breakers
  • SF6 circuit breakers

On-Site Bus Fabrication

  • Emergency bus restoration
  • Shear, bend, punch up to ½" x 6" CU bus
  • Custom-designed travel trailer
  • Common size CU bus bar in stock
  • On-board hardware and insulator inventory
  • Quick, consistent, repetitive bends
  • Intricate bus configurations
  • Rectifier bus additions
  • Epoxy-coated fluidized bus

Field Services

  • Main substation maintenance & testing
  • Turnkey transformer & switchgear installations
  • Distribution substation maintenance & testing
  • Project management
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Transformer Services

In-Shop Repair and Rewind/Remanufacture

  • Oil filled, dry and core-form transformers - rectangular- and circular-layer, circular disc, and circular helical design
  • Substation transformers
  • Unit substation, padmount, distribution
  • Furnace transformers
  • Rectifier transformers
  • Network transformers
  • Precipitator transformers
  • Train transformers
  • Mobile substations
  • Voltage regulator maintenance

Field Services

  • Field refurbishment
    • Regasketing
    • Coolers, valves, fans, controls, wiring and accessories
    • Pump rebuild and replacement
    • Painting
  • Bushing replacement
  • Turnkey services
    • Transformer relocation
    • Assembly, installation, and commissioning
  • Internal inspection and repair
    • Lead and NLTC repair
    • Reblocking
  • Fluid service
    • Oil reclamation, dehydration, and degasification
    • Vacuum filling
    • Vacuum dry-out
  • LTC inspection and maintenance
  • Electrical testing
  • Mechanical services

Oil Testing

  • Online transformer testing
  • In-service insulating liquid and solid insulation analysis
  • Sampling
  • Interpretation and recommendations

Transformer Sales

  • New, used, surplus, and remanufactured
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Wind Power Services

In-Shop Services

  • Generator repair, rebuild, refurbishment
  • Complete mechanical repairs
  • Dynamic balancing to ANSI and ISO standards
  • Authorized ABB and GE distributor and service provider

Up-Tower Services

  • Electrical testing
  • Mechanical inspections
  • Bearing inspection and replacement
  • Slip ring replacement
  • Lubricant and filter replacement
  • Coupling service
  • Gearbox inspection and repair
    • Oil level and pressure
    • Oil sampling
    • Gearbox temperature
    • Seals and gaskets
    • Oil lines
    • Bearings
    • Gears and pinions (rotating and non-rotating inspection)
    • Lubrication
    • Housings
    • Oil filters
    • Brakes
    • Molds of gears (upon request)
  • Vibration analysis
  • Alignment
  • Balancing
  • Trending
  • Service hoist inspection and service
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Productivity Enhancing Support

Emergency Service

  • Available 24/7, call 800-837-1614
  • Troubleshooting
  • On-site repairs
  • Products and parts

Preventive Maintenance

  • Total outage maintenance
  • Removal and installation
  • Cleaning and reconditioning
  • Dry ice cleaning
  • Alignment and balancing

Predictive Maintenance

  • Vibration spectrum analysis
  • Tribology & oil particle analysis
  • Ultrasonic testing
  • Thermographic imaging

Total Motor Management ™ (TMM)

  • Inventory & spare consolidation
  • Stores & warehouse management
  • Warranty tracking & repair standards
  • Performance enhancements & needs assessment
  • TMM performance guarantee

Training

  • OSHA electrical safety
  • Arc flash hazard
  • Motor maintenance
  • Customized breaker and switchgear maintenance
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New Equipment and Spare Parts

  • AC & DC Motors & Drives
  • Generators – portable & standby
  • Brakes/clutches/tachs
  • Compressors/air dryers
  • Liquid, vacuum & ejector pumps
  • Crane systems/components
  • Couplings
  • Switchgear/circuit breakers
  • Starters/controls
  • Transformers
  • Filters
  • Lubricants and greases
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