For Better Productivity and Reduced Operating Costs, Magnetech Industrial Services and 3-D Service are your single-source solution.
In this demanding and competitive industry, reliability, cost efficiency, and production all need to coincide to form an undeniable market presence and set you apart from the competition. 3-D Service has the engineering, preventive maintenance, and repair services to keep your operations running at optimum efficiency. To keep your equipment in prime operating condition, or when a breakdown occurs, you can depend on
us to provide a wide selection of common sense support.
- A single, reliable source for a wide selection of in-plant and shop services.
- Proven support to reduce operating costs by minimizing downtime, improving efficiency and extending equipment service life.
- Responsive to your needs 24/7.
While you can choose from any of the many services we offer, your sales representative can help you select a blend of these services to meet your facility’s specific goals and requirements. No matter which you choose, you can be assured that your needs are being handled by the industry’s best-trained and equipped personnel to ensure you receive maximum value. |
Motor & Generator Services
Recondition, Rewind & Remanufacture
- AC Motors ¼ HP to 80,000 HP (13.8 kV)
- DC Motors and generators ¼ HP to 10,000 HP (750V)
Motor Control Center (MCC) Retrofits
- All brands and styles
- Extends life of MCC 20-30 years without expense of replacing entire structure
- Includes:
- Starters
- Circuit breakers
- Control power transformers
- Relays
- Pilot devices
- Assembled, wired and tested then test fitted into original MCC structure
- Experienced engineers resolve design deficiencies, safety issues and test-fit every retrofitted unit before it leaves our facility
Engineering & Diagnostic Services
- Motor modifications/UL re-rating
- Root cause failure analysis
- Energy efficiency studies
- Power system studies
- Power quality analysis
System Integration
- AC and DC drives
- Motor control center
- PLC software upgrades
- Medium voltage softstarters for induction, synchronous & wound rotors
- Replacement of relay, static logics & pneumatic control systems for PLCs
- Energy management systems, including demand control
- Synchronous field application panels
Mechanical Equipment Services
Mechanical Products
- Gearbox repair and remanufacture
- Pumps, compressors, blowers
- Vacuum pumps
- Brakes, shaft and roll assemblies
- Bearing rebabbitting
- Clutch repair & remanufacturing
Steam Turbines
- Dye penetrant & magnetic particle testing
- Annual overspeed trip testing
- Blade & shaft repair
- Rebuild linkage, trip & throttle valves
- Steam chest repairs / valve rebuilds
- Tight wire alignment
- Complete overhaul and major maintenance services
Crane Services
- Overhead crane and hoist maintenance
- Service & emergency repair
- Control conversions & upgrades
- OSHA compliance inspections
- Monthly preventive maintenance programs
- Electrification systems
- Installation, start-up and rated load testing
- Rigging and sling inspections
Rotating Equipment
- On-site balancing
- Air compressor repairs and rebuilds – reciprocating & rotary screw
- Eddy current couplings and clutches
- Gearing
- Heat exchanger repair, testing, re-tubing
- Liquid ring & vacuum pumps
- Vacuum pump repairs and rebuilds – horizontal split case & vertical turbine
- Gearbox repairs
- Replacement parts
Specialty Services
- Dynamic balancing
- Welding
- Shaft and journal repairs
- Chrome & nickel plating
- Machining & fabricating
Power Systems Service
Transformers
- General step-up, station auxiliary, unit substation
- Installation & commissioning
- Field maintenance and testing
- Oil analysis & oil processing
- Oil pump & cooler services
- Failure analysis
- Engineering consulting
- Isolated phase bus repair and restoration
Circuit Breakers
- Low & medium voltage repairs and refurbishment
- Low voltage trip unit retrofits
- Medium voltage air-to-vacuum conversions
- Low voltage/medium voltage starter conversions
- Oil circuit breakers
- SF6 circuit breakers
On-Site Bus Fabrication
- Emergency bus restoration
- Shear, bend, punch up to ½" x 6" CU bus
- Custom-designed travel trailer
- Common size CU bus bar in stock
- On-board hardware and insulator inventory
- Quick, consistent, repetitive bends
- Intricate bus configurations
- Rectifier bus additions
- Epoxy-coated fluidized bus
Field Services
- Main substation maintenance & testing
- Turnkey transformer & switchgear installations
- Distribution substation maintenance & testing
- Project management
Generator Sales and Service
Standby Generators
- Sales & service
- Available in range of sizes from 8 kW to 2000 kW
- Facility surveys & generator sizing
- Automatic transfer switch installation
- Customized maintenance agreements
- Factory trained technicians
- Load bank testing
- Prevents costly downtime and loss of inventory
Portable Generators & Light Towers
- Rentals, sales & service
- Delivery available or pickup at our facility
- Daily, weekly, monthly rental
- 24/7 availability
Blackout Survival Program
- Free enrollment
- Provides priority access to rented portable generators in event of power outage
- Mobile generation needs stored in our database - cabling, number & size of generators, voltage/amperage/phase, accessory equipment
- Transfer switches pre-installed
- When outage occurs, backup power is a phone call away
Industrial Electro Lifting Magnets
Scrapmizer "L" Series
- Available in 47" to 95" and with aluminum or copper coil
- Engineered to meet requirements of scrap processing operations
- Steel construction minimizes weight while maximizing lift-to-weight ratio
- High impact resistant manganese bottom plate
- 75% duty cycle
- Class H insulation throughout coil
Mill Duty "H" Series
- Available in 40" to 84 " and with aluminum or copper coil
- Engineered to meet requirements of steel manufacturing and processing
- Fabricated steel construction maximizes lift-to-weight ratio without sacrificing strength and durability
- 75% duty cycle
- Class H insulation throughout coil
Scrap Star Series
- Available in 34 " to 72 " and with aluminum coil
- Engineered to meet requirements of scrap processing, foundry, and steel mill processing
- Cast steel construction minimizes weight while maximizing lift-to-weight ratio without sacrificing strength and durability
- High impact resistant manganese bottom plate
- 75% duty cycle
- Class H insulation throughout coil
"MP" Scrap Series
- Available in 58 " to 72 " and with aluminum coil
- Engineered to meet requirements of scrap and mill processing and to be competitive under extreme production demands
- Contains patented electro core design to maximize lift-to-weight ratios. Can be customized to customer's needs.
- Wear resistant hard surfacing on center and outer poles
- High impact resistant manganese bottom plate
- 75% duty cycle
- Class H insulation throughout coil
Slag Reclamation "B" Series
- Available in 58 " and 68 " and with aluminum or copper coil
- Engineered to meet requirements of slag reclamation
- Manufactured to withstand punishing physical conditions found in slag reclamation processing
- Thicker case walls
- Wear resistant hard surfacing on center and outer poles
- High impact resistant manganese bottom plate
- 75% duty cycle
- Class H insulation throughout coil
Tri- and Bi-Polar and Railroad Magnets
- Standard 230 VDC
- Copper or aluminum windings
- 75% duty cycle
- Class H insulation throughout coil
- Hot bottom designs
- Available in various sizes
- Suitable for slabs, plates, rebar, pipes, billets, structural shapes, spreader beam applications, coils
- Customized pole shoes available for irregularly shaped materials
Complete Magnet Generator and Control Systems
Productivity Enhancing Support
Emergency Service
- Available 24/7, call 800-837-1614
- Troubleshooting
- On-site and shop repairs
- Products and parts
Preventive Maintenance
- Vibration spectrum analysis
- Tribology & oil particle analysis
- Ultrasonic testing
- Thermographic imaging
Predictive Maintenance
- Total outage maintenance
- Removal and installation
- Cleaning and reconditioning
- Dry ice cleaning
- Alignment and balancing
Total Motor Management ™ (TMM)
- Inventory & spare maintenance
- Stores & warehouse management
- Warranty tracking & repair standards
- Performance enhancements & needs assessment
- TMM performance guarantee
Training
- OSHA electrical safety
- Arc flash hazard
- Motor maintenance
- Customized breaker and switchgear maintenance
- Overhead crane operator
- Overhead crane maintenance
New Equipment and Parts
- AC & DC Motors & Drives
- Generators – portable & standby
- Brakes/clutches/tachs
- Compressors/air dryers
- Liquid, vacuum & ejector pumps
- Crane systems/components
- Couplings
- Switchgear/circuit breakers
- Starters/controls
- Transformers
- Filters
- Lubricants and greases
|